Flow 074 · Quality inspection with cameras

Every item checked, not just a sample.

People checking a fast line will miss things, especially late in a shift. This flow uses cameras to check every item for the defects you care about, removes the bad ones, and spots when the same fault keeps repeating, so you can fix the cause and not just the symptom.

Try it below. Sample company: Larkspur Foods (fictional).

Inspection stationLine 2 cameras · sample company
Demo
Pick what happens next

What lands with your team

Inconsistent quality leads to returns, waste and unhappy customers. Cameras don’t get tired, so every item gets the same check. Your team’s time goes into fixing causes instead of watching a conveyor.

0items inspected
0defects caught
0decisions by a person

Sample company and sample numbers, for illustration.

How it works

Starts when
Items pass the camera on your line, or someone photographs a finished job.
Runs automatically
Checking every item against your standard; removing or flagging defects; spotting when the same fault repeats; recording a photo of every defect for traceability.
Where AI helps
Recognising defects such as crooked labels, bad seals, scratches or missing parts, and learning from your team’s decisions.
Where you’re in charge
Unclear items go to a person. Your line lead decides on stopping the line and sets what counts as a defect.

What stays with a person

  • Deciding what counts as a defect
  • Checking items the camera isn’t sure about
  • Stopping the line and fixing the cause
  • Signing off any change to the standard

What’s included

  • Camera setup on the line, or a phone or tablet station for manual checks
  • A defect model trained on photos of your products
  • Automatic reject or flagging
  • Alerts when a fault starts repeating
  • A photo record of every defect, by batch and shift
  • Runs on: industrial or tablet cameras, your line controls, your quality system, Teams or Slack
Build size L · larger

Questions teams ask

How many photos do we need to start?
Usually a few hundred good items and some examples of each defect. We collect them with you in the first week.
What if it isn’t sure?
It sends the item to a person instead of guessing. Each decision becomes a new training example.
Does it only work on production lines?
No. The same approach works for checking finished jobs from photos, such as installs, cleaning or repairs.

Want this for your team?

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